Predicting Fabric Consumption for Jeans Using Artificial Neural Network

Thi Le Nguyen1, Nhat Trinh Nguyen2, , Thi Hong Nhung Tran1, Thi Bich Tran1, Thi Nga Mai1, Thi Linh Vi Nguyen1, Thi Hoai Thu Le1, Hoa Trung Nguyen1
1 Hanoi University of Industry, Ha Noi, Vietnam
2 Hanoi University of Science and Technology, Ha Noi, Vietnam

Main Article Content

Abstract

Fabric consumption is a critical factor in industrial garment manufacturing, as fabric cost constitutes a substantial portion of total product cost. In the study, a systematically constructed dataset of jeans markers under multiple conditions was developed, and an Artificial Neural Network (ANN) model was proposed to predict fabric consumption based on fabric width, the number of garment components, and the number of garments per marker. The dataset was normalized and partitioned into two subsets: 70% for model training and 30% for testing. A four-layer feedforward ANN architecture with two hidden layers comprising    10 and 5 neurons, respectively, was employed, utilizing a unipolar sigmoid activation function and trained via the backpropagation algorithm. The evaluation results demonstrated high predictive accuracy, with a Mean Absolute Error (MAE) of 0.01, Root Mean Square Error (RMSE) of 0.02, and a coefficient of determination (R²) of 0.9296 on the test dataset. The close alignment between actual and predicted fabric consumption confirmed the model’s effectiveness. Compared with traditional linear models such as Bayesian Model Averaging (BMA), the ANN model exhibited superior capability in capturing nonlinear relationships among input variables. These results highlight the strong potential of ANN for practical applications in textile and apparel production, offering a fast and reliable approach for fabric planning.

Article Details

References

[1] Khawar, M. T., Al Kashifah Razzaq, A., and Fatima, H., Digital pattern-making techniques, SDGs and Textiles, Springer, Singapore, pp. 199–224, Oct. 2024.
https://doi.org/10.1007/978-981-97-7683-2_10
[2] Wong, W. K, Chan, C. K, Kwong, C. K, Mok P. Y., and W. H. Ip, Optimization of manual fabric-cutting process in apparel manufacture using genetic algorithms, The International Journal of Advanced Manufacturing Technology, vol. 27, pp. 152–158, Jan. 2005. https://doi.org/10.1007/s00170-004-2161-0
[3] Jankoska, M. and Stojanovska, R. S., Comparison of a computer-aided design and manual pattern-making, Proceedings of the Joint International Conference: 10th Textile Conference and 4th, Conference on Engineering and Entrepreneurship, Springer, pp. 461–467, Jan. 2024. https://doi.org/10.1007/978-3-031-48933-4_45
[4] Tsao, Y-C., Hung, C-H, and Vu, T-L, Hybrid heuristics for marker planning in the apparel industry, Arabian Journal for Science Engineering, vol. 46, pp. 10077–10096, Feb. 2021. https://doi.org/10.1007/s13369-020-05210-1
[5] Hora, S., Gruescu, CM., Bungau, C., Bodea, R. (2023). Optimization of Marker Design in Garment Industry on the Criterion of Utility Coefficient. In: Doroftei, I., Nitulescu, M., Pisla, D., Lovasz, EC. (eds) Proceedings of SYROM 2022 & ROBOTICS 2022. IISSMM 2022. Mechanisms and Machine Science, vol 127. Springer, Cham.
https://doi.org/10.1007/978-3-031-25655-4_42
[6] Xu, Y., Thomassey, S., and Zeng, X., Optimization of garment sizing and cutting order planning in the context of mass customization, International Journal of Advanced Manufacturing Technology, vol. 106, pp. 3485–3503, Jan. 2020. https://doi.org/10.1007/s00170-019-04866-w
[7] Akhtar, S., Khan, M.Q., Jabbar, M. (2024). Introduction of Marker and Types. In: Khan, M.Q., Nawab, Y., Kim, I.S. (eds) Garment Sizing and Pattern Making. SDGs and Textiles. Springer, Singapore. https://doi.org/10.1007/978-981-97-7683-2_11
[8] Motahareh Kargar, Pedram Payvandy, Optimization of fabric layout by using imperialist competitive algorithm, Journal of Textiles and Polymers, vol. 3, no. 2, pp. 55–63, Jun. 2015.
[9] AMIR Muhammad, NAQVI Shenela, NAEEM Farhana, Investigation into shrinkage of stretchable denim fabric and its consumption in marker making by varying drying temperatures, Mehran University Research Journal of Engineering and Technology, vol. 42, no. 4, pp. 41–49, Oct. 2023. https://doi.org/10.22581/muet1982.2304.2871
[10] N.T. Le, Effect of marker parameters on fabric consumption of T-shirt in industrial garment manufacturing, no. 50, pp. 80–82, Feb. 2019. [In Vietnamese]: Ảnh hưởng của thông số sơ đồ giác tới định mức vải áo T-shirt trong may công nghiệp, Tạp chí Khoa học Công nghệ, ISSN 1859-3585, số 50, tr. 80–82, 2/2019.
[11] N.T. Le, Influence of Fabric Roll Parameters on Loss during Spreading, no. 9, pp. 73-76, Mar. 2016, [In Vietnamese]: Ảnh hưởng của thông số cuộn vải tới độ hao hụt trải vải, Tạp chí Khoa học và Công nghệ, ISSN 2354-0575, số 9, tr. 73-76, 3/2016.
[12] Pham Thi Huyen, Nguyen Thi Mai Hoa, Determine fabric consumption of products for garment production and business, International Journal of Engineering Inventions, vol. 13, iss. 4, pp. 114–119, Apr. 2024.
[13] Pham Thi Huyen, Nguyen Thi Mai Hoa, Nguyen Hoa Trung, Research the influence of the T-shirt body structure and marker performance, International Journal of Engineering Inventions, vol. 13, iss. 6, pp. 205–212, Jun. 2024.
[14] Le, N. T., Nhung, T. T. H., Bich, T. T., Nga, M. T., Vi, N. T. L., and Phuong, D. T., The Impact of marker parameters on fabric consumption for jeans, in Proceedings of the 2nd International Conference on Sustainability and Emerging Technologies for Smart Manufacturing, SETSM 2025, 22–23 Apr, Hanoi, Vietnam, Proceedings in Technology Transfer, Springer, Singapore, 2026. https://doi.org/10.1007/978-981-95-1750-3_49
[15] Nguyen Thi Le, Ngo Chi Trung, Le Huu Chien, Seam pucker prediction based on fabric structure and mechanical properties using neural network, Journal of Science and Technology, No. 65, 2008.
[16] G. Ciaburro, B. Venkateswaran, Neural Network with R, Packt Publishing, Birmingham, UK, 2017.