Design and Testing Servomotor Prototype
Main Article Content
Abstract
This paper proposes an optimal design “modern” approach for servomotors. This approach consists of using the optimization algorithms at the initial analytical calculations, in combination with the modelling of the virtual prototype in order to reduce the costly and time-consuming prototyping loops of the “conventional” design method. The optimal design of a servomotor for robot application is verified using finite element analysis (FEA) in term of torque at low to high speeds. The thermal simulations based on lumped-mass model have been conducted in order to determine the operating duration of maximum and continuous performances of this machine. A prototype of asynchronous servomotor is manufactured and tested in the test-bench. Experimental results of electromagnetic (torque) and thermal (rising temperatures of different positions in the motor) measurements of peak and continuous performances at different speeds will validate the virtual prototype as well as this design method.
Keywords
Servomotor, robot, optimal design, finite element analysis, prototype, testing
Article Details
This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
References
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[5] Mehmet Çunkaşa, Ramazan Akkayab, Design optimization of induction motor by genetic algorithm and comparison with existing motor, Mathematical and Computational Applications, Vol. 11, No. 3, (2006) 193-203. https://doi.org/10.3390/mca11020193
[6] Li, S., & Yang, M. Particle swarm optimization combined with finite element method for design of ultrasonic motors. Sensors and Actuators A: Physical, 148(1), (2008) 285–289. https://doi.org/10.1016/j.sna.2008.08.004
[7] Akundi, S. V. K., Simpson, T. W., & Reed, P. M, Multi-objective design optimization for product platform and product family design using genetic algorithms. 31st Design Automation Conference, Vol 2 (2005). https://doi.org/10.1115/DETC2005-84905
[8] Wu, S., Yu, B., Jiao, Z., Shang, Y., & Luk, P, Preliminary design and multi-objective optimization of electro - hydrostatic actuator. Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering, 231(7), (2016) 1258-1268. https://doi.org/10.1177/0954410016654181
[9] A. Messac, A. Ismail-Yahaya, The normalized normal constraint method for generating the Pareto frontier. Struct. Multidiscipl. Optim, Vol 25, (2003) 86-98. https://doi.org/10.1007/s00158-002-0276-1
[10] R.T. Marler, Survey of multi-objective optimization methods for engineering. Struct. Multidiscp. Optim., Vol 26 (2004) 369-395. https://doi.org/10.1007/s00158-003-0368-6
[11] Andersson S, Optimization Servo Motor for Industrial Robot Application, Lund University, Sweden (2000).
[12] Vu Tran Tuan, Sangkla Kreuawan, Pakasit Somsiri, Kanokvate Tungpimolrut, Phuong Nguyen Huy, Switched reluctance motor and induction machine for e-scooter based on driving cycles design comparisons. IEEJ Transactions electrical and Electronic Engineering, Vol 15 (2020) 931-938. https://doi.org/10.1002/tee.23136
[13] Nguyen Duc Bac, Tran Tuan Vu, Nguyen The Cong, Multi-target optimal design of servo motors by ε-constraint algorithm, Journal of Science & Technology, Hanoi University of Industry, Vol 56, Issue 6, (2020) 26-30. (In Vietnamese). https://doi.org/10.31814/stce.nuce2019-13(1V)-06
[14] Padilla-Garcia, E. A., Rodriguez-Angeles, A., Resendiz, J. R., & Cruz-Villar, C. A, Concurrent optimization for selection and control of AC servomotors on the powertrain of industrial robots. IEEE Access, Vol 6, (2018) 27923–27938. https://doi.org/10.1109/ACCESS.2018.2840537
[15] Nguyen Duc Bac, Tran Tuan Vu, Nguyen The Cong, Nguyen Truong Giang, Themal simulations compare cooling structures for asynchronous servomotor. Journal of Military Science and Technology, Vol 71, (2021) 63-70. (In Vietnamese).
[16] O. Tikhonova, I. Malygin, và A. Plastun, Electromagnetic calculation for induction motors of various designs by ’ANSYS maxwell”. International Conference on Industrial Engineering, Applications and Manufacturing, ICIEAM 2017 - Proceedings, (2017) 1–4. https://doi.org/10.1109/ICIEAM.2017.8076294