Design and Optimization of High-Efficiency Ceiling Fan Blades

Bao Duy Thanh Tran1, Duc Huy Ta2, Dinh Quan Tran2, Dinh Quy Vu1, Thi Tuyet Nhung Le3,
1 Hanoi University of Science and Technology, Ha Noi, Vietnam
2 Gcool Joint Stock Company, Ha Noi, Vietnam
3 1Hanoi University of Science and Technology, Ha Noi, Vietnam

Main Article Content

Abstract

The study presents the design and optimization process for high-performance ceiling fans aimed at energy savings and environmental protection. Utilizing Computational Fluid Dynamics (CFD) numerical simulations with the k-ω SST turbulence model and the multi-reference frame (MRF) method, various fan blade configurations were evaluated to enhance airflow and improve energy consumption efficiency. The design process focused on selecting the aerodynamic profile (airfoil), optimizing the twist angle, and distributing the chord length. Among the tested options, the optimized version yielded superior results in airflow distribution, torque, and noise characteristics. The grid convergence analysis with 11.5 million elements validated the accuracy of the simulations. The addition of winglets helped reduce tip vortex phenomena and sound intensity, lowering it by up to 20 dB. A frequency spectrum analysis model using the Fast Fourier Transform (FFT) was applied to assess the sound characteristics in detail and identify noise-causing frequency components. The final design meets technical requirements and manufacturability, achieving optimal performance at a speed range of 220–225 rpm for the 5-blade configuration and 265 rpm for the 3-blade configuration. Energy performance parameters were measured according to Vietnam national standards (TCVN) for electric fans, validating the simulation results and ensuring suitability under real operating conditions.

Article Details

References

[1] Ankur. J., Rochan. R. U., Samarth. C., Manish. S, and Sunil. K., Experimental investigation of the flow field of a ceiling fan. ASME 2004 Heat Transfer/Fluid Engineering Summer Conference, Charlotte, North Carolina, USA. (2004).
[2] Parker, D. S., Challahan, M. P. Sonne, J. K., Su, G. H., and Hibbs, B. D., Development of a high efficiency ceiling fan. Florida Solar Center, 1679 Clearlake Road, Cocoa Florida 32922, USA. (2000).
[3] Falahat, A., Numerical and experimental optimization of flow coefficient in tubeaxial fan. International Journal of Multidisciplinary Sciences and Engineering 2(5), pp. 24-29. (2011).
[4] Son. H. Ho, Rosario, L., and Rehman, M., Thermal comfort enhanchment by using a ceiling fan. Applied Thermal Engineering 29(9), 1648-1656. (2009)
https://doi.org/10.1016/j.applthermaleng.2008.07.015
[5] Kusano, K., Jeong, J., & Furukawa, M., 1012 detached eddy simulation and prediction of aerodynamic sound in a half-ducted propeller fan. The Proceedings of the Fluids Engineering Conference, 2010(0),283–284. (2010).
https://doi.org/10.1299/jsmefed.2010.283
[6] Kusano, Kazuya & Yamaguchi, Hiroki & Hatakenaka, Kisho & Sakoda, Kenichi & Yanagi, Ryushin & Furukawa, Masato., Adjoint-based aeroacoustic shape optimization using lattice Boltzmann method for suppressing cavity tones at low Mach numbers. Journal of Sound and Vibration. 611. 119131. (2025).
[7] Vaezi, Erfan & Madani, s. Amirreza & Keshmiri, Amir., Effects of winglet cant angle on wing aerodynamics and aeroacoustics: A parametric study. (2024).
[8] Xu, Hang & Weiqi, Wang & Chen, Xi & Zhao, Qijun., Numerical analysis of aeroacoustic characteristics for coaxial counter rotating propellers considering the self-interference effect. Aerospace Science and Technology.(2024). 152. 109358.
[9] Haolin, Zhi & Deng, Shuanghou & Xiao, Tianhang & QIN, Ning & GUO, Jingliang., Trade-off between propeller aerodynamics and aeroacoustics using unsteady adjoint-based design optimization. Chinese Journal of Aeronautics. 103481. (2025).
[10] Greschner, Björn & Thiele, Frank & Jacob, Marc & Casalino, Damiano, Prediction of sound generated by a rod-airfoil configuration using a cubic EASM-DES and the generalised Lighthill/FW-H Analogy, Computer and Fluids. 37. 402-413 (2008).
[11] Hirschberg, A., and Rienstra, S. W., An Introduction to Aeroacoustics, Eindhoven University of Technology, Eindhoven, The Netherlands (2004).
[12] Maizi, M., Mohamed, M. H., Dizene, R., and Mihoubi, M. C., Noise reduction of a horizontal wind turbine using different blade shapes, Renewable Energy, 117, pp. 242-256 (2018).
[13] Mockett, C., A comprehensive study of detached-eddy simulation, Ph.D. Thesis, Technische Universität Berlin, Berlin, Germany (2009).
[14] Michel, U., Eschricht, D., Greschner, B., Knacke, T., Mockett, C., and Thiele, F., Advanced DES Methods and Their Application to Aeroacoustics, in Notes on Numerical Fluid Mechanics and Multidisciplinary Design, Vol. 108, Springer, Berlin, Heidelberg (2010).
[15] Bleier, F. P., Fan Handbook: Selection, Application, and Design, 1st ed., McGraw-Hill Education, New York, NY, USA (1998).